Spicer Drive Axles Application Guidelines User Manual

Spicer® Drive Axles Application GuidelinesAXAG-0200 June 2009

AXAG-0200 June 2009 10Construction/Agricul-AxleModelMax.GAWR (lb)Max.SLR (in)Engine Max

AXAG-0200 June 2009 100GlossaryMultiplexing - A means of sending discreet electricalsig

AXAG-0200 June 2009 101GlossaryPneumatic Timing Balance - Achieved when individualair c

AXAG-0200 June 2009 102GlossaryRoll-Off Containers - Detachable open containersgenerall

AXAG-0200 June 2009 103GlossarySpline - Series of parallel keys cut along the driveshaf

AXAG-0200 June 2009 104GlossaryThermal Balance - Is achieved when all brakes areoperati

AXAG-0200 June 2009 105GlossaryTrailing Arm Suspension - A suspension with a total oftw

AXAG-0200 June 2009 106GlossaryZerk Grease Fittings - Lubrication fitting used for pres

AXAG-0200 June 2009 107Revisions1) Cover Page - Changed date on this and all pages to

AXAG-0200 June 2009 108Revisions (cont’d)13) Heavy Haul (page 16)• Changed ‘See Page 81

AXAG-0200 June 2009 109Revisions (cont’d)23) Motorhome (page 31)• Changed ‘See Page 81’

AXAG-0200 June 2009 11Construction/Agricul-1. Suspension restrictions may exist with th

AXAG-0200 June 2009 110Revisions (cont’d)33) 15,500 lb. Housing Structural Ratings (pag

AXAG-0200 June 2009 111Revisions (cont’d)40) 26,000 lb. Housing Structural Ratings (pag

AXAG-0200 June 2009 112Revisions (cont’d)47) 50,000 lb. Housing Structural Ratings (pag

For spec‘ing or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com Dana Commercial Vehicle Products Group3939 Techno

AXAG-0200 June 2009 12Construction/Agriculture - Additional Important InformationImport

AXAG-0200 June 2009 13Fire ServiceVocational Descriptionn Vehicles used to transport pe

AXAG-0200 June 2009 14Fire ServiceAxleModelMax.GAWR (lb)Max.SLR (in)Engine Max. Gross W

AXAG-0200 June 2009 15Fire Service - Additional Important InformationImportant Notes1.

AXAG-0200 June 2009 16Heavy HaulVocational Descriptionn Movement of heavy equipment or

AXAG-0200 June 2009 17Heavy Haul1. Allowable tridem gross axle weight rating (GAWR) var

AXAG-0200 June 2009 18Heavy Haul - Additional Important InformationImportant Notes1. Th

AXAG-0200 June 2009 19Intercity CoachVocational Descriptionn Transportation of people a

AXAG-0200 June 2009 2Table of ContentsImportant Information about These Guidelines ...

AXAG-0200 June 2009 20Intercity CoachAxleModelMax.GAWR (lb)Max.SLR (in)Engine Max. Gros

AXAG-0200 June 2009 21Intercity Coach - Additional Important Informa-tionImportant Note

AXAG-0200 June 2009 22LinehaulVocational Descriptionn Long distance transport of variou

AXAG-0200 June 2009 23Linehaul1. When engines with multiple torque outputs are specifie

AXAG-0200 June 2009 24Linehaul - Additional Important InformationImportant Notes1. The

AXAG-0200 June 2009 25LoggingVocational Descriptionn Movement of logs, chips and pulp b

AXAG-0200 June 2009 26Logging1. Allowable tridem gross axle weight rating (GAWR) varies

AXAG-0200 June 2009 27Logging - Additional Important InformationImportant Notes1. The f

AXAG-0200 June 2009 28MiningVocational Descriptionn Movement of rock, ore, gravel and m

AXAG-0200 June 2009 29Mining1. Allowable tridem gross axle weight rating (GAWR) varies

AXAG-0200 June 2009 3Table of Contents (cont’d)13,500 lb. Housing Structural Ratings...

AXAG-0200 June 2009 30Mining - Additional Important InformationImportant Notes1. The fo

AXAG-0200 June 2009 31MotorhomeVocational Descriptionn Vehicles generally used for non-

AXAG-0200 June 2009 32MotorhomeAxleModelMax.GAWR (lb)Max.SLR (in)Engine Max. Gross Weig

AXAG-0200 June 2009 33Motorhome - Additional Important InformationImportant Notes1. The

AXAG-0200 June 2009 34Oil FieldVocational Descriptionn Movement of production related p

AXAG-0200 June 2009 35Oil Field1. Suspension restrictions may exist with the D46-170. P

AXAG-0200 June 2009 36Oil Field - Additional Important InformationImportant Notes1. The

AXAG-0200 June 2009 37RefuseVocational Descriptionn 4x2 and 6x4 straight trucks, genera

AXAG-0200 June 2009 38RefuseAxleModelMax.GAWR (lb)Max.SLR (in)Engine Max Gross Weight (

AXAG-0200 June 2009 39Refuse1. The 21060S, 21065T, 21065P, 22060S, 22065T, and 22065P a

AXAG-0200 June 2009 4Table of Contents (cont’d)Spindle Nut Systems ...

AXAG-0200 June 2009 40Refuse - Additional Important InformationImportant Notes1. The fo

AXAG-0200 June 2009 41RescueVocational Descriptionn Specialized all wheel drive vehicle

AXAG-0200 June 2009 42RescueAxleModelMax.GAWR (lb)Max.SLR (in)Engine Max. Gross Weight

AXAG-0200 June 2009 43Rescue - Additional Important InformationImportant Notes1. The fo

AXAG-0200 June 2009 44School BusVocational Descriptionn Transporting students to and fr

AXAG-0200 June 2009 45School BusAxleModelMax.GAWR (lb)Max.SLR (in)Engine Max. Gross Wei

AXAG-0200 June 2009 46School Bus - Additional Important InformationImportant Notes1. Th

AXAG-0200 June 2009 4713,500 lb. Housing Structural RatingsHousing Dimensions (Standard

AXAG-0200 June 2009 4815,500 lb. Housing Structural RatingsHousing Dimensions (Standard

AXAG-0200 June 2009 4917,000 lb. Housing Structural RatingsHousing Dimensions (Standard

AXAG-0200 June 2009 5Important Information about These GuidelinesPurposeThe purpose of

AXAG-0200 June 2009 5019,000 lb. Housing Structural RatingsHousing Dimensions (Standard

AXAG-0200 June 2009 5121,000 lb. Housing Structural RatingsHousing Dimensions (Standard

AXAG-0200 June 2009 5222,000 lb. Housing Structural RatingsHousing Dimensions (Standard

AXAG-0200 June 2009 5323,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

AXAG-0200 June 2009 5425,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

AXAG-0200 June 2009 5526,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

AXAG-0200 June 2009 5630,000 lb. Housing Structural Ratings Housing Dimensions Drive Ax

AXAG-0200 June 2009 5734,000 lb. Housing Structural RatingsHousing Dimensions (Standard

AXAG-0200 June 2009 5835,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

AXAG-0200 June 2009 5940,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

AXAG-0200 June 2009 6City DeliveryVocational Descriptionn Pickup and delivery service w

AXAG-0200 June 2009 6040,000 lb. Housing Structural Ratings (cont’d)Gross Axle Ratings

AXAG-0200 June 2009 6144,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

AXAG-0200 June 2009 6246,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

AXAG-0200 June 2009 6346,000 lb. Housing Structural Ratings (cont’d)Gross Axle Ratings

AXAG-0200 June 2009 6450,000 lb. Housing Structural RatingsHousing DimensionsDrive Axle

AXAG-0200 June 2009 6552,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

AXAG-0200 June 2009 6660,000 lb. Housing Structural RatingsHousing Dimensions (Standard

AXAG-0200 June 2009 6770,000 lb. Housing Structural RatingsHousing Dimensions Drive Axl

AXAG-0200 June 2009 68Tridem Structural RatingsHousing Dimensions Drive Axle ModelHousi

AXAG-0200 June 2009 69Tridem Structural Ratings (cont’d)Dana T60-174Ratio GAWR Rating7

AXAG-0200 June 2009 7City Delivery1. Suspension restrictions may exist with the DS404-(

AXAG-0200 June 2009 70Spicer® Drive Axle Model IdentificationNote: All options are not

AXAG-0200 June 2009 71Spicer® Drive Axle Model Identification (Cont’d)Note: All options

AXAG-0200 June 2009 72Spicer® Drive Axle IdentificationDrive Axle Head Assembly1 - Coun

AXAG-0200 June 2009 73Spicer® Drive Axle IdentificationParts Identification Ring Gear a

AXAG-0200 June 2009 74Nomenclature-GeneralTandem Axle Assembly1 - Carrier fasteners2 -

AXAG-0200 June 2009 75Nomenclature-GeneralHousing and Output Shaft Assembly1 - Output s

AXAG-0200 June 2009 76Nomenclature-GeneralForward Axle Pinion Assembly (Tandem Axle)1 -

AXAG-0200 June 2009 77Nomenclature-GeneralWheel Differential1 - Threaded bearing adjust

AXAG-0200 June 2009 78Nomenclature-GeneralPower Divider1 - Output shaft nut2 - Output y

AXAG-0200 June 2009 79Spindle Nut SystemsThree-piece Dowel-type Lock Washer System1 - I

AXAG-0200 June 2009 8City Delivery - Additional Important InformationImportant Notes1.

AXAG-0200 June 2009 80Axle Shaft Flange to HubWith tapered holes in axle shaft flangeWi

AXAG-0200 June 2009 81Power Divider OperationPower Flow and Torque DistributionIn opera

AXAG-0200 June 2009 82Power Divider OperationPower Flow and Torque Distribution (Cont’d

AXAG-0200 June 2009 83Wheel Differential LockThe Dana Wheel Differential Lock is a opti

AXAG-0200 June 2009 84Wheel Differential Lock (Cont’d)Differential Lock EngagedAir pres

AXAG-0200 June 2009 85Dual Range Tandem Drive AxlesDescription and OperationTwo-Speed,

AXAG-0200 June 2009 86Planetary Double Reduction AxlesDescription and OperationThe plan

AXAG-0200 June 2009 87Track, SLR, SMCSMCTRACKDUAL TIRESSLRSMCSLRTRACKSINGLE TIRETRACK –

AXAG-0200 June 2009 88Super Single Tires / Offset WheelsOFFSET WHEELSZero offset wheelo

AXAG-0200 June 2009 89Ratings ChartsD404-(P), DST40-(P)21.1 in. Max. Tire SLR; 35.8 in.

AXAG-0200 June 2009 9Construction/AgricultureVocational Descriptionn Movement of materi

AXAG-0200 June 2009 90D451-P21.1 in. Max. Tire SLR; 35.8 in. Min. Spring Mounting Cente

AXAG-0200 June 2009 91GlossaryABA (Automatic Brake Adjuster) - Also called anAutomatic

AXAG-0200 June 2009 92GlossaryAL Factor - A mathematical expression of the brakeadjuste

AXAG-0200 June 2009 93GlossaryBlue Drum - Brake drum with friction surface turned bluef

AXAG-0200 June 2009 94GlossaryCamber, Positive - Top of the wheel tilts outward.Cam Rol

AXAG-0200 June 2009 95GlossaryCompanion Flange - Drive shaft side of the joint thatconn

AXAG-0200 June 2009 96GlossaryDrain Valve - Used to drain oil and water from airreservo

AXAG-0200 June 2009 97GlossaryEBS - The abbreviation for Electronic Braking System, orb

AXAG-0200 June 2009 98GlossaryGAWR (Gross Axle Weight Rating) - The total weightcapacit

AXAG-0200 June 2009 99GlossaryInversion Valve - Valve used on trucks to release air fro