Spicer Drive Axles Service Manual J175-S, J190-S, J210-S, User Manual

Spicer® Drive Axles Service ManualAXSM-0866September 2007Spicer® Drive Axles

8DIFFERENTIAL DISASSEMBLYUsed on W Model carriers that donot have oil scoope cast integrallyto the flange half of the differen-tial case.Differential

9DIFFERENTIAL DISASSEMBLY6. If differential bearing cones are to be replaced,remove old bearings using a suitable puller. SeeFigure 4.Figure 4CORRECT

103. Holding yoke stationary, remove flanged hex nutand washer. Use of a torque multiplier may benecessary.4. Remove the end yoke using a suitable pu

11CLEANING AND INSPECTIONDRYINGINSPECTIONGEARSSPLINESNOTE: Alkaline type solutions may cause damage tomachined surfaces and should be avoided.1. Parts

12PINION ASSEMBLYFlanged Hex Nut(900-1,200 Lb-Ft)(1,220-1,627 N-m)WasherEnd Yoke AssemblyBearing Preload SpacerPinion Oil SealOuter Pinion Bearing Cup

1312. Measure torque to rotate with an inch-pound torquewrench. Torque measurements should betaken every fourth revolution and should readbetween 10-3

14DIFFERENTIAL ASSEMBLYCorrect rivet head shapewhen properly compressed1. If ring gear was removed from the differential case,reinstall it at this ti

15PINION POSITIONRing gears and pinions are supplied in matched setsonly. Matching numbers on both the pinion and ringgear are etched for verificatio

16PINION POSITION5. Pinion shims are available in the following thick-nesses.Inches MM.005 .127.010 .254.030 .7626. Position shims on carrier housing

17PINION SETTING CHART

181. Three differential cases are used with the W Modelcarriers, depending on the ratio. Two of the caseshave two oil pick-up plates attached. Clean

19RING GEAR AND PINION TOOTH CONTACT PATTERNCORRECT GEAR PATTERNS FOR GLEASON CUT GEARSHEAVILY LOADEDLIGHTLY LOADEDThe procedures to the right are to

20WHEEL BEARING ADJUSTMENTLUBRICANT LEVELLUBRICANT LEVELLUBRICANT LEVELLUBRICANT LEVELLUBRICANT LEVELNOTE: Wheel bearings should be adjusted followin

21Differential Case Oil Scoop Bolts W 1/4" - 20 8 7 - 9 9 - 12Differential Case Bolts J 9/16" - 18 8 115 - 135 156 - 183Carrier Mounting Bol

22INSTALLATION OF DIFFERENTIALCARRIER INTO AXLE HOUSING1. Thoroughly clean the inside of the carrier housingand inspect the housing mounting surface f

23 ILLUSTRATION ORDER NUMBERRECOMMENDED SERVICE TOOLSYOKE REMOVER, BAR TYPEDST1006INSTALLER, DIFFERENTIAL YOKE(1 "-12)DST1009 1/4DST1002 Max

24RECOMMENDED SERVICE TOOLS DESCRIPTION ILLUSTRATION ORDER NUMBERDST1000-2PINION SEAL INSTALLERDST1000-1SEAL INSTALLATION TUBE HANDLEService Tools65

For spec‘ing or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com Dana Commercial Vehicle Products Group3939 Techno

TABLE OF CONTENTSAxle Identification ... 2Model Identification Numbering

2MODEL J210-SAXLE IDENTIFICATIONAxle Assembly TagMODELLAST SIX DIGITS OFVEHICLE SERIAL NUMBER(OPTIONAL)LINE SETNUMBER(OPTIONAL)CUSTOMERPART NUMBER(OPT

3J 175 S NGEAR SET IDENTIFICATIONManufacturer's Date- Date gear set was made.Spicer Trademark- Company logo and location ofmanufacturing

4AXLE LUBRICANT RECOMMENDATIONS* Severe service includes any applications operating ator near maximum GVW or GCW ratings. Thisincludes normally wet o

5CAUTIONThe Spicer Heavy Duty Single Reduction Rear Drive Axleis a full floating hypoid gear carrier assembly in onepiece HSLA steel axle housing. The

6AXLE COMPONENTSAxle ShaftHousingPinion-Up ComponentsFill Plug(35-45 Lb-Ft)(47-61 N-m)Temperature Sensor Plug(35-45 Lb-Ft)(47-61 N-m)Differential Bear

7NOTE: Steam clean axle assembly.1. Block wheels.2. Remove magnetic drain plug and drain lubricant3. Disconnect drive shafts at the rear U-joint.NOTE: